Sprinter swirl valve delete I managed to snap the the actuator arm for the swirl valves: I removed the intake manifold again & tried to remove the arm. We deactivate the swirl flaps by disconnecting them from the ECU and removing their functionality. MB 3. The codes it’s showing are generic P0299, which I cleared to get home, and 2359. An EGR/DPF off tune will eliminate faulty systems and How to remove intake manifold and Swirl valves on 2008 Mercedes Sprinter 3. For Dodge Sprinter 2500 V6 3. Tranny flushed at 30k, 90k @ 150k, new Mar 9, 2023 · What are the pros and cons of going through with reprogramming/deleting the four components of emmissions and modifying the dpf. I already got dpf0 and egr0 removed, but unable to get the intake flaps deleted. 0L Delete Tuner. In the lower engine speed and load range, the swirl valves are closed by the swirl valve actuator. 0 Mercedes diesel Swirl motor The Clay Way 134K subscribers 734 Swirl Valves 3. Anyone done that on these Shop Mercedes-Benz Intake Manifolds for Mercedes-Benz Sprinter 3500 with eBay Guaranteed Fit. Avoid costly repairs with this Sprinter DPF Delete kit. Our repair kit will save you a money so you will not have to replace a complete Intake The Manifolds which cost a £500 from the main dealers. This is made of a poor-quality plastic which wears prematurely. Normal driving does not hurt the swirl valves. EGR Delete/EGR OFF Service/Everything You Should Know About EGR Removal What is EGR OFF? EGR Off refers to disabling or bypassing the exhaust gas recirculation (EGR) system in an engine, typically through ECU (engine control unit) remapping or physical modifications. Since then, the CEL has not reappeared, but the code P0299 Jul 9, 2025 · 1 x Intake Manifold Valve Swirl Actuator. Nov 1, 2018 · Can someone please delete swirl valve actuator12 sprinter w906 edc17cp46 ecu shawn03 Location Offline Senior Member Reputation: 20 Thanks Given: 31 Thanks Received: 127 (86 Posts) Jun 18, 2020 · It involves a resistor plugged into the female connector to the swirl flap motor. DON'T IDLE YOUR ENGINE! Just drive your sprinter. Oct 18, 2019 · The best way is to delete DEF DPF EGR EKAS systems and never revert back. While I have that off, I wanted to check the swirl valve actuator and linkage. As I understand it, there are some other differences in the swirl valve linkage (Hall sensors on the linkage) that are unique to the Sprinter so some additional modifications might be necessary to get this mod to work. Power is great Oct 27, 2025 · INTAKE MANIFOLD SWIRL FLAP REPAIR KIT FOR OM642 3. 0 CRD Diesel W/O programming Ukraine Waited for Russian Troops to Cross the River – Then BLEW the Bridge Apart Why do Jeeps have so many failing transfer Oct 22, 2024 · The linkage that attaches the swirl motor to the rods and the swirl motor itself are available separately. This is part of the job to fix leaking oil cooler seal. So, assuming your swirl valves are stuck, from what I have found Sep 5, 2012 · The swirl valve actuator may not be the problem but rather the swirl valves themselves. At light engine loads the flaps close, causing the air to swirl into the combustion chamber. Ive had issues with the DPF system in the past but it all seems okay now. Pic with swirl valves removed and holes sealed. If not how did you do it, any help would be great. Apr 8, 2014 · The swirl valve is exactly the same as a Joule-Thomson (JT) choke valve, but it enhances the performance of downstream separators for the same pressure drop, by maximising droplet coalescence. The increased swirling produces uniform combustion for better engine performance and reduction of Maintaining your Mercedes-Benz Sprinter can be a challenge, especially when dealing with DEF errors. Mercedes sprinter 3. The swirl flaps improve low end torque. I drove it around Oct 15, 2022 · The EGR was a novel concept (not) and possibly one of the worse things done to a combustion engine. Used in the parcel delivery business since. I have to restart it to regain power. Part 10 Freightliner Sprinter 3. btw if you bypass the reason the swirl valves dont work is carbon buildup. 2014-2019 Mercedes Sprinter 2. EGR system is a mess which I’ve cleaned. If you need the device the tune and device can be found here. Using the replacement components and only replacing the parts that are broken would be under $400. The dpf on my van has a 3 inch circular cut and weld mark on top of the can like it has possibly already been modifed(pic attached)I’m unsure if this hole is big The swirl valves are normally open by spring tension. It’s designed for Jun 20, 2013 · Delete DPF and increase the performance, reliability and fuel economy of your Mercedes Benz Sprinter or Freightliner Sprinter. I'm at 117K and have been Dec 26, 2020 · 2008 MB 3. I ordered a stage 2 delete tune from ecuprogram. Checked codes. The EGR system is designed to reduce harmful emissions by recirculating a portion of the exhaust gases back into the engine's Sep 14, 2022 · Delete the EGR and Swirl valves. 8K subscribers Subscribe Mercedes Sprinter Van Delete Tune up to 2020 Models. Fault codes P2006 (bank 1 runner flaps/P2007 bank 2 runner flaps), loss of low-down engine torque, rod broken or lifted upon physical inspectio… Sep 5, 2012 · There is no real "swirl" like you get on a petrol engine because there is no mixture to be stratified, its all done by the direct injection charge pattern, not by the air entering the cylinder. It's got a numbered 4-pin connector Jun 24, 2022 · Once installed, I found the SCR Controller, unplugged, and also unplugged the EGR and Swirl valve, and DPF pressure sensor even that Rawtek didn’t mention anything but the SCR controller. For an NCV3 Sprinter, this would be over $1200. The car ran normal, and after 3-4 restarts the engine light went out, as reported elsewhere this mod is a 10 Secrets to Make ANY Mercedes-Benz Last 300K Miles Swirl Flap Delete Sprinter/ Mercedes 3. For Dodge Sprinter 3500 V6 3. Sounds a bit "unorfadox"? The swirl valves are normally open by spring tension. Noticed it was low on power. 0 lit. Figured I’d do the resistor trick to get me through the weekend til I can properly fix. Each cylinder incorporates one swirl por Aug 14, 2015 · Who has removed and replaced a MAP on a sprinter? Of course the Germans decided that they would put the MAP sensor in as tight of space as humanly possible. 2. My sprinter is running great now. Function swirl valves will improve your lower end power curve though. Jeep Grand Cherokee WK 2007-2011 3. ” From what I’ve researched this is a problem with the swirl valve? Which basically means the fix is to replace the manifold? My local mechanic quoted me ~$4K to fix. believe the author is the clay way. It is still leaking and it is coming from a hole in the rear engine block which is approx at 11 oclock position. whatever one may call it is clearly "removable" from the manifold. Apr 27, 2020 · One of the most popular ECU remapping and chip tuning services is the intake manifold swirl flaps removal / delete via reprogramming the ECU. 0 diesel swirl motor problem fixed for 2 Bucks!!!! I will save you thousands!!! The Clay Way 142K subscribers Subscribe Sep 17, 2025 · SPRINTER EGR INTAKE MANIFOLD SWIRL ACTUATOR REPAIR GEAR. Cleaning the intakes and valves usually is only a temporary fix. 0L BlueTec Deletes the EGR, DPF, Adblue, and swirl valve. The swirl valves are normally open by spring tension. Feb 16, 2023 · EGR and DPF is easy but the swirlflaps with their sensors is going to be tricky. Computer codes are Intake Port Swirl Actuator: Open / Sensor Value to low, Charge 2007 Mercedes Sprinter 2500 Swirl Valve replacement & found a gasket missing on the turbo $1100 Job ROG 570 subscribers Subscribed EGR Valve Replacement/Cleaning - T1N Sprinter (2004-2006) Florida Van Man 15. 0 3. 1 replace the intakes. They are designed to help regulate the fuel to air ratio, improve emissions and help generate better torque at low engine speeds. 0L V6 with additional sensors, this could leave you stranded road-side if the swirl valves become stuck. Per Chrysler: “The intake manifold feature swirl intake ports to reduce particulates at low engi e speeds. Feb 20, 2012 · A few miles after repair a check engine light came on we took it to mechanic #2 (local sprinter dealer) who claimed it was a swirl valve actuator issue and wanted $1900 to replace. We offer for sale a complete system to remove and bypass the swirl valve system so that it never has to be repaired again. Just in case, I pulled and cleaned the EGR valve - it was dirty but not sticking. I’m going to remove and clean the EGR valve and cooler . Not something I'd want to get rid of. Includes tuning dongle for use with a Windows computer If the vehicle has a # of starts or idle message on the dash due to a DEF/Adblue/SCR problem, then you must reset that before using our tune. Unfortunately, no tune available yet for 2009+ chassis Fault Mercedes OM642 V6 vehicles suffer issues with the intake manifold, the swirl flaps within this manifold are controlled by an external operating rod. Recommended procedure: Drive the Sprinter to full warm, inject the 90% 10% just Why Consider an EGR Delete Kit? Opting for an EGR delete kit can significantly enhance your Mercedes-Benz Sprinter’s engine efficiency and performance. 4 try getting them unstuck with different additives I replaced my intakes. com Swirl flaps are small butterfly valves located within the inlet manifold on modern diesel and petrol engines. (Will have to get me other scanner for manufacture code). View attachment 233647 what is the blue material in the photo I want to do the same but I don't know what to fill it with black joint paste is that OK? Jun 12, 2025 · 4 options if you ask me. 2 CDI V6 3. 2 get a tune and delete. Once freed I leave the liquid in the manifold for 24 hours to work its magic on the carbon, then remove the glow plugs and suck out the muck from the manifold then slowly roll the engine over to clear the cylinders should any have got in there. 0: starts fine, runs decent but has very little power. The swirl valves will eventually start jamming again. 0L. Probably best done after an EGR delete. Deletes the EGR, DPF, and SCR/DEF. 0 diesel swirl motor problem fixed for 2 Bucks!!!! I will save you thousands!!! Mercedes 3. I did the remap with green diesel engineering and the only hardware I had to worry about was the dpf. Mercedes-Benz part number A6421500494Mercedes Intake Manifold Swirl Flap Motor by Pierburg In this article, we discuss the swirl flap, swirl flap delete software, as well as the pros and cons of swirl flaps removal. Has anyone had any luck with a TuneZilla Delete paired with a RawTekInc DPF delete pipe? The swirl valve has already been previously deleted. Just need to remove the ECM which was simple and send it out. Over time the plastic wears at the connection points with the manifold, creating an oval shape which eventually I have a 2007 Dodge Sprinter 3. No codes. 0 CRD Diesel W/O programming This Is How The World's Strongest Anchor Chains Are Made | by Feb 26, 2020 · I'm been reading up on the swirl valve issues and from what I understand, fixing the broken linkage doesn't address the root cause of the issue. So this would be swirl valve prob? Would having a tune/delete solve it, or if not, do the manifolds to be fully cleaned etc (I have no idea about this) before doing a tune/delete? Jul 7, 2025 · Ok so I have a 2018 sprinter 2500 140 with the 3. 155K miles I've got symptoms that seem to fit a swirl flap issue (sudden loss of power, even with pedal to the floor that goes and comes) but the codes I'm getting don't seem to point right to that, any ideas or advice on how to eliminate possibilities? Here are the codes I'm Oct 9, 2023 · This device will provide a solution to the common 'Swirl Valve Fault' that occurs on the OM642 v6 diesel engine. 0L engine in the Sprinter is equipped with a somewhat unique feat re. ️ Enhance your Mercedes Benz Sprinter OM651 CDI's performance with EGR valve removal. 2001–2006 Dodge-Mercedes: Freightliner Sprinter Diagnostics PDF: Freightliner Sprinter Diagnostics Basic Common Rail Information Apr 28, 2024 · EDITED: Ridiculously easy EGR delete. Dec 6, 2020 · Hello all, so far I have swirl flaps and egr delete. Also here’s a link to my Sprinter playlist where I show you not only how to remove the Apr 27, 2020 · We, from Effective Tuning, offer the best custom swirl flaps removal /delete service. 7kOhm to the two middle connections on the plug. Has anyone had experience with this? Removal of both intake manifolds on 2009 Mercedes E320 Bluetec with OM642 V6 diesel. The basic story is that there is a emissions control component that restricts the intake passage at low speeds via a flap valve in the intake manifold, and the fault code indicates that the linkage that controls these is stuck. I'm at 117K and have been in this video I'm gonna share with you how to remove and replace the EGR Valve on a 2019 Mercedes Sprinter! Enjoy! 4 days ago · For 2007-2018 Freightliner Sprinter 2500 3500;. Had a sticky swirl motor and started to disassemble and decided to go to give him a call. Sea foam solution I talked about in prior posts is only a temporary solution. ⭐ Improve airflow and prevent potential engine damage. “Intake Manifold Runner Control Stuck/Closed. Dec 8, 2018 · On an '08 you don't have Adblue/SCR so you'll never need to worry about that, and EKAS (swirl valve) and EGR issues can be permanently eliminated with a GDE tune. The dilemma as I did a lot of work on the manifolds and linkages not long ago and they were working fine I think I should replace the faulty motor. Jan 26, 2013 · 2007 2500 with 158k miles on it, purchased in May of 2010 with 16k. 0L OM642 Intake Manifold Swirl Runner Connecting Rod Replacement A common failure inherent to the intake manifold of Mercedes-Benz OM642 V6 CDI / CRD engines is for Jan 26, 2013 · My sprinter is running great now. After doing some Swirl Flap Delete Sprinter/ Mercedes 3. US and Canada shipping address available. WARNING: The sprinter mechanic told me that the previous owners of my sprinter idled the engine a lot. I inject once per month, about two tablespoons. Dec 7, 2012 · Working them back and forth (the swirl valves) until they free off. Oxygen Sensor. Feb 16, 2023 · Will deletion of ekas cause issues trying to pass grandma? Not that I noticed but grandma is usually the one driving the sprinter. ecu senses valves are working and cei goes away. Then I fitted the resistor to the plug, I fitted a 4. Crankcase Valve. This is made of a poor-quality plastic Jan 4, 2024 · 2008 GL320 approx. Hi All, Looking for some info/help on some problems with my Sprinter. Swirl flaps are designed to aid with low down torque and fuel economy. WARNING Sep 8, 2025 · I'm considering doing a EGR Delete. 0 V6. Ignition Coil. My engine is already tuned to not have the swirl Sprinter Delete Tune Credits Requires Pro device. For Freightliner Sprinter 2500 V6 3. The cause of the broken linkage is the swirl valves seizing over time, so when the motor tries to push the linkage, it will eventually break, giving you the implausible position code. Instead of a simple place that the $40 MAP sensor can be easily replaced, MB turns what should be a simple task into an adventure in Aug 14, 2015 · I was just wondering if anyone has had any luck replacing the swirl actuator with the turbo still bolted on. Dec 27, 2023 · I’m toying with the idea of deleting my dpf egr and swirl valve on my sprinter om651 engine, has anyone got any advice or tips on this cheers Apr 29, 2025 · When i tested the swirl valve actuator; crd2 failed test with preconditions not met Crd60 states to listen for noise/movement engine off- no noise/movement heard crd6 actually showed results valve 10% 14286psi and 95% 13633psi with a pressure difference of 652psi which seems wrong? Lol. 0L cdi, edc17cp10 126A00 M72/2 intake port shutoff actuator faulty 126B00 M72/2 intake port shutoff actuator faulty May 4, 2016 · Also, the notorious swirl valve is no longer requested to function either, so no trouble code will occur if it becomes jammed open or otherwise. I myself and others have tryed to get one in this video I'm ggonna share with you how to diagnose and Fix a P2006 & P2007 Trouble code on a Mercedes / Freightliner Sprinter with a 3. Sprinter Delete Tuner 2014-2019 Mercedes Sprinter 2. I found shop to pipe the scr and dpf but none will touch the front cats. I have a bad oil leak that was diagnosed by 2 mechanics. Can I remove the intake manifolds without removing the engine? I want to clean the swirl valves and manifolds. Mercedes Benz OM642 V6 Diesel Intake Inlet Manifold Swirl Flap Repair Connecting Runner Rod Fix Kit Install Instructions Guide: Symptoms Poor idle, power loss, engine management light lit, failed emissions test, delayed acceleration. I removed the dpf and adblue systems and replaced with a 3” turbo back exhaust from Great White North Diesel Jul 13, 2022 · Think why it broke and if you have 100k miles on your motor the valves are pretty dirty with soot and hindering the opening and closing. Deletes the EGR, DPF, Adblue, and swirl valve. A dealer can test the actuator with minimal invasive labor by removing several unrelated components above the actuator, leaving the actuator attached to its linkage components, but rather, removing the screws securing the actuator motor from its mounting. INTAKE MANIFOLD SWIRL FLAP ROD FOR 3. The only issue will be to make sure that none of the butter fly valves are broken and they are half closed. Jan 5, 2024 · Hello, I have a Sprinter 2013 2500 3. 0 Crd Sprinter intake cleaning/Differences -Mercedes Intake Turbo torque specifications. Dec 3, 2012 · Fitted the resistor using the guide lines laid out by Alex Crowe, started the engine with the Inlet port shutoff motor disconnected, then car drove for a bit then went into limp mode. Jan 26, 2013 · Since the Sprinter and Jeep share the same swirl valve actuator, it may be possible for this mod to also work on the Sprinter. Jun 25, 2025 · OM642 / OM642M - DIESEL ENGINES: 3. 3 put in a resister, it will most likely still have an engine code, but it will keep you out of limp mode. 0 diesel CRD Swirl motor installation super trick The Clay Way 142K subscribers Subscribe Feb 27, 2016 · I have 2011 MB sprinter van that gives limp since swirl motors are broken, and not active. ⭐ Improve fuel efficiency and enjoy a smoother ride. after cost of intakes, oil cooler seals replaced and oil change total job cost me at a shop in Reno, NV With the added restrictions of the AdBlue Diesel system in 2010+ Sprinters with OM642 3. Our compact tool is a practical solution that switches the warning off and clears related codes so the vehicle can keep working while you plan service later. Oct 15, 2022 · The EGR was a novel concept (not) and possibly one of the worse things done to a combustion engine. Red Line seems especially good at removing varnish, carbon & gumming. Apr 22, 2017 · Any idea's how this happened? I just did an EGR, DPF and swirl valve delete plus flash tuner on stage 2 (50HP add)after buying this OM642. Regarding your swirl valve issue, you should first determine whether the valves are stuck in the open or closed/partially closed position. 🚗 Upgrade your vehicle today! Sep 15, 2015 · The 2513 code remains. After fitting you may need to clear any fault with a diagnostic scanner (not always). Next stage requires free flow exhaust. Jan 26, 2013 · 2008 Dodge Sprinter, swirl valve jamming update. I can’t seem to find them. I haven’t found any cat less pipes on the web . Would be a crying shame for many to to suffer the loss of an excellent resource because of a few scofflaws Mar 10, 2020 · Just did a swirl motor delete on my 2015 from Charlie on ebay. What would happen if we just put a few drops of Red Line where the oil drips at the turbo at every tankful? I put Nov 21, 2021 · So I was installing my Swirl Valve Motor (fish line method) and it didn't go as planned. 2008 Dodge Sprinter 2500 CRD 290K miles My Sprinter is throwing at P2006 engine code. The EGR block off is working great. If you delete EGR there's no need to delete the flaps. Jun 12, 2014 · Dennis: do you know the part # or any ordering info for the plastic "lego" rail connection for the passenger side swirl valve? With the manifold now removed, we can clearly see that the "rail" or bar or connecting rod. Mar 25, 2023 · Halp! was just looking at a 09 that has ekas codes for right and left saying actuated and open, value too small. I thought the white "T" Shaped clip underneath it was retaining clips and Jun 24, 2022 · The only reason people do a swirl valve delete is because they break, and they aren't necessary to operation. Anyone know the spec on this? Does this sound right? How to locate and unplug sensors for a Malone Tuning (off road only tune) EGR off, DPF delete, stage 1 performance increase on a Sprinter Van. Jun 4, 2025 · Have a trip in two days. 2 CDI / CRD V6. Driving with EKAS system off for extended period of time, when reverting back to original firmware the EKAS system Jun 7, 2017 · I've had an 07 OM642 (non SCR/DEF/UREA) powered E320 Bluetec for the last 7 years and love the hell out of the thing. Never any issues with the egr valve, replaced 2 glow plugs and the modulater, 1 caliper, ball joints, tie rod ends, turbo hose, serpentine belt. That being said, to date I have only seen one complete EGR delete kit that seemed would be the best solution for the OM642 engine. If you delete the DEF and use the van for an extended period of time, when you revert back you more likely will need to replace the DEF tank (dependingontheyear of the van), NOx sensors and the dosing valve. The increased swirling produces uniform combustion for better engine performance and reduction of Jul 19, 2020 · OM642 Swirl motor install super Trick!!!! 3. I've been following a sprinter forum thread on using fuel additives. Oct 19, 2017 · Remove swirl flap valves entirely and welded shut holes. So the delete simply keeps both ports open, for maximum air at all times. For 2007-2009 Dodge Sprinter 2500 3500;. This was the cause of my jamming swirl valves. Sep 14, 2022 · Are you still happy with the swirl valve and egr delete? I didn't delete the swirl valves because I don't have a good way of preventing it from putting the engine in limp home mode. engine is from a 2007 Mercedes r320, I had everything removed to do the oil cooler, so it only makes sense to remove the swirl flaps, and motor. Also I'm finding at Jan 24, 2021 · I am getting manifold errors and runner errors. Mar 6, 2022 · The swirl valves on my 2016 Sprinter 2500 4x4 got stuck open (error codes p2004, p2005) after a couple weeks of parking. Includes tuning dongle for use with a Windows computer. The entire air mass flows through the charge ports only, which results in greater swirling. 0L DSL Turbo. 5 K-ohm, 1/2 watt resistor so i bought a pack for $4. Nov 23, 2016 · 2008 Dodge Sprinter 2500, turbo 6, 114000 miles 9 Month update on the 90%Diesel 10%Sea Foam Detergent ($6 per bottle at auto parts store) ******************************************** My swirl valves are still working perfectly. I found shop to pipe the scr and dpf but none will touch the Sprinter 3. Jul 20, 2025 · 08SprinterOm642 Thread Jul 20, 2025 delete dpf egr injectors oil cooler swirl valve Replies: 10 Forum: NCV3 Talk J. Took can for test drive and to fill up. If the vehicle has a # of starts or idle message on the dash due to a DEF/Adblue/SCR problem, then you must reset that before using our tune. IMHO (and many others). The spring is integral with the swirl valve actuator. Engine Valve Cover. 0L (2987cc) 2007-2009. The swirl valve runners are stuck. Replacement of the swirl valve assemblies is recommended if the valves are sticky/stuck, the linkage is worn/broken, or if the motor is bad. Had the rear main seal replaced by a transmission shop. Massive selection from top brands on eBay. Our module is designed to clear these errors without requiring the removal or replacement of any Sprinter components, allowing you to keep Jun 20, 2013 · Delete DPF and increase the performance, reliability and fuel economy of your Mercedes Benz Sprinter or Freightliner Sprinter. I also understand they have made some recent changes to keep swirl valve diagnostic routines from throwing codes after the tune. Sep 7, 2017 · Mine is a 2007 ml320 cdo so I only had the egr dpf swirl functions to delete. The increased swirling produces uniform combustion for better engine performance and reduction of May 9, 2013 · 2007 Dodge 2500. Previously a failure of the plastic swirl rods would mean replacing both intake manifolds. 0L Diesel Engine Motor and what tends to happens is that the swirl flap/valve motor stops to operate properly and sometimes it leaves the flaps stuck open which then leads to the engine going in to a limp mode. From what Kieth said on another thread, the tune should fix this EXCEPT for the case of swirl valves stuck closed. Balance Shaft. sprinter 3. get a shop to do a bg intake cleaner thru your system to clean the intke manifolds$250 at shop and use Mar 31, 2020 · Common issue, search for 'swirl valve' or 'EKAS' for enough reading to get you past home sequester. Got a generic p2008. 0 CRD V6. Intake Manifold. Mar 10, 2020 · Bob, isnt trump pro-egr delete? Dunno, my concern is the forum arbitrarily shutdown by Green Gestapo for fostering a venue promoting activities that violating federal emission laws. Swirl valves help to improve low speed response and lower emissions. I know this because the May 17, 2016 · Obviously I don't know yet if the turbo pressure loss code, which the GDE tune does not directly address, was a separate issue from the Swirl Valve problem or not. Oct 23, 2009 · My car went into limp mode a few days ago and I ended up carrying out the inlet port shut off motor delete to clear the fault. So that leaves me with no choice but to gut the cats. The issue is that the sprinter enters LHM mode when under load while going uphill. ️ Enhance your Mercedes Benz OM642 engine's performance with our swirl flap delete kit. 0L (2987cc); DIESEL 2010-2012. 1L or 3. and The swirl valves are normally open by spring tension. I had to spend the $4500 and have the intake manifolds replaced. In the course of getting smart on the EGR (2006) I saw a video on deleting it with just a single 2. 1L BlueTec 2010-2022 Mercedes Sprinter 3. Our module is designed to clear these errors without requiring the removal or replacement of any Sprinter components, allowing you to keep Swirl valve Sprinter: clear dash alerts without replacing parts If your Sprinter shows an engine light tied to the swirl valve, swirl flap motor, or intake manifold position, you don’t always need to change hardware. These errors can trigger Sprinter warning lights on your dash, including the dreaded check engine light, causing unnecessary stress and potential downtime. Customer: I have a sprinter that was checked by the dealer, who mentioned that the swirl valves are faulty and that I need a new EGR. Also put the little swirl flap resister in Remove swirl flap motors Add PCV Catch Can I'm guessing a 5k oil change is cheaper than sending the oil off for testing Without the DPF and associated post injection (Which I assume the tune disables) I'm thinking the oil will be cleaner Apr 24, 2024 · I also found a local "tuner" on Facebook market with very good reviews who i spoke to at length about doing a DEF Delete (George seemed very knowledgeable), but leaving all the components in place, just locking the swirl valve in place, unplugging components under the seat, and reprogramming the module. Jan 4, 2024 · 2008 GL320 approx. I just removed the intake manifolds Check out the links below to where you can contact me to get yours cleaned and deleted for off-road use. Is there any information regarding a manual test of the swirl actuator motor? I know that my swirl valves are stuck open but I was hoping that I could test the motor while in hand rather than discovering it's fubar after reinstallation. Inspect swirl fl Mar 10, 2020 · Bob, isnt trump pro-egr delete? Dunno, my concern is the forum arbitrarily shutdown by Green Gestapo for fostering a venue promoting activities that violating federal emission laws. EGR INTAKE MANIFOLD SWIRL ACTUATOR REPAIR GEAR. 0l om642. My engine is already tuned to not have the swirl Mar 25, 2023 · It sounds like the standard stage 1 tune won't really help the issue of EKAS sensors causing limp mode under load/hills and the need for intake manifold replacement, only the full swirl valve/DPF/EGR delete will help. 0 CRD;. EGR is the root of all evil on a Diesel. Jun 30, 2021 · If you want your Sprinter to have improved reliability and improved fuel economy and you think your Sprinter EGR systems can be fixed with custom programming then we can help! No more adding adblue to the system and no more constantly replacing EGR valves or being at the mercy of an emergency mechanic. Thanks Mercedes OM642 V6 vehicles suffer issues with the intake manifold, the swirl flaps within this manifold are controlled by an external operating rod. Nov 4, 2025 · The Swirl valve can be effectively bypassed by fitting a resistor across 2 of the connections on a plug that connects to the Pierburg 6421500494 actuator motor. OEM ones are getting harder to find. There has been no damage to my Sprinter. 0 CRD V6 Over the time the connection points of the linkage which operate swirl flaps wear out and lead to a malfunctioning of the intake manifold. 🚗 Learn more about the benefits now! swirl valve SPRINTER ml350 dpf delete gl350 dpf delete def heater replacement 2011 sprinter dpf delete bluetec 2500 ml350 adblue reset scr metering module egr valve replacement w164 dpf delete adblue diesel c250 adblue reset w212 egr valve ml350 dpf w164 egr glk 250 bluetec problems ml350 not starting om642 swirl flap bypass resistor Additional Aug 21, 2010 · OK bear with me Most crd owners know of the major design fault allowing oil to gum up the swirl motor/valves and cause a $4,000+ repair job. Are they visible and accessible with the engine installed? in this video I'm gonna share with you how to remove and replace the EGR Valve on a 2019 Mercedes Sprinter! Enjoy! 4 days ago · For 2007-2018 Freightliner Sprinter 2500 3500;. 0L Engine! Jul 26, 2012 · Discussion on modifying a swirl motor resistor for Jeep enthusiasts, including experiences and tips to address related issues. The swirling effect aids combustion and helps to improve Detailed repair manual for the 2007 Freightliner Sprinter 2500 V6-3. Great deals. Todd from Wisconsin. The issue is when you get EGR soot in the swirl flaps. com and just spent the weekend modding the van and installing the tune.